BLDC Motor Range

BLDC Motor Range

PJM specializes in customizing brushless DC motors with different specifications, characteristics and applications, and provides a variety of DC motor solutions. We are a motor manufacturer you can trust.

 

A brushless DC (BLDC) motor is a type of electric motor that operates using direct current (DC). Unlike the traditional brushed DC motors, It uses electronic controllers to switch the current in the motor windings. From the design, there are two types: Outer rotor BLDC motor and internal rotor BLDC motor. They are ideal for electric cars, e-bikes, scooters, drones and UAVs, consumer electronics, medical pumps and ventilators.

 

Customizable Options for Custom Brushless DC (BLDC) Motors

 

Category Customizable Option Description
Performance Specifications Power & Torque Specify the required maximum output power and torque based on your load demands.
Speed Determine the maximum or rated speed the motor needs to achieve at a given voltage.
Efficiency Define the desired efficiency level, crucial for battery-powered or energy-saving applications.
Voltage & Current Select the appropriate rated voltage (e.g., 12V, 24V, 48V) and define the motor's rated/peak current.
Kv​ (Speed Constant) Revolutions per minute (RPM) per volt, influencing the motor's speed at a given voltage.
Kt​ (Torque Constant) Torque produced per ampere of current, affecting the motor's output torque at a given current.
Mechanical Design Size & Form Factor Customize the motor's diameter, length, and overall shape to fit your spatial constraints.
Shaft Design Tailor shaft diameter, length, and features like keyways, D-cuts, threads, or hollow shafts.
Bearing Type Choose between ball bearings (for high precision/life) or sleeve bearings (for lower cost).
Mounting Options Define the mounting hole pattern and flange type to ensure compatibility with your equipment.
IP Rating (Ingress Protection) Specify the dust and water protection level to suit the operating environment (e.g., IP65).
Electrical & Winding Winding Configuration Select Star (Wye) or Delta connection, which influences motor characteristics.
Winding Turns & Wire Gauge Affects the motor's resistance, inductance, current capacity, and overall performance.
Number of Poles Influences the motor's speed and torque characteristics.
Feedback Mechanism Opt for Hall sensors (for precise position feedback) or a sensorless solution (for lower cost/complexity).
EMI (Electromagnetic Interference) Suppression Add filters or shielding to reduce electromagnetic noise generated during motor operation.
Connectors & Cabling Select the appropriate connector type and cable length.
Materials & Construction Magnet Material Choose between Neodymium magnets (for high energy density) or Ferrite magnets (for lower cost).
Stator Lamination Material Select low-loss silicon steel laminations to enhance efficiency.
Housing Material Based on needs, choose materials like aluminum alloy (lightweight, heat dissipation) or stainless steel (corrosion resistance).
Potting & Coating Applied to protect windings from moisture, vibration, and chemicals.
Integrated Features & Accessories Integrated Encoder For high-precision position and speed control.
Integrated Driver Combines the motor and driver into a single unit to simplify system design.
Brake For applications requiring position holding or emergency stopping.
Gearbox Used to reduce speed and increase torque.

 

 

Key Features of Custom BLDC Motors

 

● High Efficiency, No Brushes, No Friction Loss, Optimized Design, Reduced Heat Generation

● Long Lifespan and Low Maintenance, Reduced Downtime and Cost, Elimination of Wear Parts

● Precise Speed and Torque Control, Wide Speed Range, High Torque at Low Speeds, Closed-Loop Control

● Compact Size and High Power Density, Efficient Design

● Quiet Operation, No Mechanical Noise, Reduced Electrical Noise

● Robustness and Reliability, Enclosed Design, Harsh Environments, Improved Heat Dissipation

● Versatility in Design and Application, Tailored Performance, Flexible Feedback Options, Integrated Solutions

 

Why Choose a Brushless DC Motor?

 

BLDC motors eliminate friction-prone brushes, ensuring longer lifespans and reduced maintenance. PJM's motors are available in ​​inner rotor​​ (high-speed, compact) and ​​outer rotor​​ (high-torque, robust) designs, supporting applications from ​​Micro Brushless DC Motors​​ for medical devices to ​​High Torque BLDC Motors​​ for industrial automation.

 

Application areas of Custom Brushless DC Motors
 
E-Mobility & Electric Vehicles (EVs): Optimize electric cars, e-bikes, and scooters with motors prioritizing torque and energy efficiency.
 
Aerospace & Drones: Power UAVs and ​​BLDC Gimbal Motors​​ with lightweight, high-speed designs for stable aerial performance.
 
Medical Technology: Ensure silent operation and reliability in ventilators and pumps using ​​Micro BLDC​​ and ​​Small Brushless DC Motors​​.
 
Industrial Automation: Enhance robotics and CNC machinery with ​​Permanent Magnet BLDC Motors​​ for precision control.
 
Renewable Energy: Drive solar tracking systems with corrosion-resistant, IP67-rated motors.

 

The standard BLDC motors are on the shelf which power range from 20W to 2000W. If you have specific questions about BLDC motors, such as their design, control, or price, feel free to ask! 

 

Custom Solutions by PJM: Your Expert Brushless DC Motor Manufacturer 

 

Tailored Motor Designs

Customize voltage, shaft type, connectors, and IP ratings. We support ​​OEM/ODM​​ projects and fast prototyping (2–4 weeks).

 

Technical Expertise

Leverage PJM's engineering team for ​​High Torque BLDC Motors​​, ​​Micro Brushless DC Motor​​ integrations, or specialized windings.

 

Why Partner with PJM?

 

  • ​20+ Years of Expertise​​: Trusted by global clients in aerospace, medical, and industrial sectors.

  • ​End-to-End Support​​: From design consultation to after-sales technical assistance.

  • ​Competitive Pricing​​: High-quality motors with 12–24-month warranties.

 

Optimize Your Project with PJM – A Global Brushless DC Motor Manufacturer

 

Whether you need a ​​BLDC Gimbal Motor​​ for drones or a ​​Permanent Magnet BLDC Motor​​ for automation, PJM combines innovation, authority, and trust. Contact us to explore custom solutions.

 

BLDC Motor Range

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